FLEXDYM™
STARTER PACK | ROLLS | PELLETS
The Flexdym™ Solution
Flexdym is the first material specifically tailored for microfluidics biological applications. It is flexible, easily molded and bonded, transparent, and resistant to the adsorption of small particles.
Use the flexdym material at all scales, from prototyping to mass production of your chips.
![](https://eden-microfluidics.com/wp-content/uploads/2022/11/Starter-pack.jpg)
Flexdym Starter Pack
The starter pack is the perfect format for first-time Flexdym users to test the material for their application. In one starter pack different thicknesses can be mixed, making the selection process easier for you!
![](https://eden-microfluidics.com/wp-content/uploads/2022/11/FlexdRolls-2048x1365.jpg)
Flexdym Rolls
The Flexdym™ rolls are the perfect format for users who need a more cost-effective option after testing our starter pack, but it is also compatible with roll-to-roll embossing methods of mass production.
![](https://eden-microfluidics.com/wp-content/uploads/2022/11/Pellets-web.jpg)
Flexdym Pellets
The Flexdym pellets is perfect for experimented user who have developed a marketable product using this technology, and wish to begin mass production or 3D printing using our flexdym pellets.
Easy Steps for Flexdym Microfluidic Devices
01
![Cut Flexdym Sheet Sketch orange Flexdym microfluidic device image orangeFlexdym roll orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-2-e1617374568101.png)
CUT IT
Cut a protected Flexdym sheet using scissors, cutters, hot knives, die cuts, lasers, etc. The material is ready to use, with no mixing or curing steps needed.
02
![Mold Flexdym Sheet Sketch orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-3-e1617374731949.png)
PRESS IT
Remove protective films & place Flexdym sheet between a smooth counter mold and your mold. Then apply pressure using a hot press, hot embossing machine, or other heat-pressure combination.
03
![Flexdym Create Inlets and Outlets Sketch Orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-4-e1617374707740.png)
CREATE INLETS
Place protective films on molded Flexdym sheets and punch inlet & outlet ports for reagent entry and exit.
04
![Flexdym Device Ready Sketch Orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-5-e1617374769584.png)
PLACE IT
Remove protective sheet from molded side of Flexdym sheet and place on selected substrate. Flexdym's soft material properties help provide good conformal contact between the two surfaces. Flexdym can be assembled with various thermoplastics, glass & silicon.
Looking to Test Out Flexdym?
![Flexdym sheets image orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-15-e1617374313106.png)
The starter pack contains 10 sheets of 15 x 15 cm Flexdym, wrapped in 2 protective transparent films.
![Flexdym Sheet Thickness orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-34-e1617374283225.png)
In one pack choose between a range of thicknesses: 0.25, 0.75, 1.2, or 2 mm. Mix these according to your preference.
![Flexdym microfluidic device image orangeFlexdym roll orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-35-e1617699567594.png)
Each sheet can be cut using scissors & molded using a hot press. Depending on the size of the mold, the process can last from 30 s to 15 min.
Flexdym Handling
A Flexdym sheet is protected with films on either side, to avoid contamination of the material. Keep the protective films on the sheet when cutting (using scissors or die cut). Remove the films once you are ready to sandwich your Flexdym sheet between the mold and counter mold.
![Flexdym handling instructionsFlexdym microfluidic device image orangeFlexdym roll orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Flexdym-Handling-11-1-e1617374453198.png)
A Biocompatible Material that is Scalable.
From Prototyping...
Use Flexdym starter packs or rolls to create chips quickly and easily. Mold Flexdym in as little as 30 seconds using our Sublym machine. The full Flexdym protocol length is approx. 15-20 minutes, depending on mold design, mold material, feature resolution, design size, etc.
...to Mass Production.
The Flexdym pellets are compatible with 3D printing and injection molding processes used in mass production. Flexdym sheets can also be used to mass produce devices via roll-to-roll embossing. Now you have the opportunity to turn you technology into a commercial product.
![Flexdym at Different scales | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Scalable-Layout-e1617374949362.png)
Flexdym Pellets for Mass Production
Eden Tech has created the Flexdym pellet format as a low cost option for mass production. Flexdym pellets are ideal for commonly used injection molding or 3D printing. But they can also be used for small scale production with the help of a classic hot press.
![flexdym pellets logo orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-18-e1617699420682.png)
Flexdym Pellets are available per kilo.
![Flexdym Pellets Injection sketch orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Pellets-Injecting-machine-22-e1617699509217.png)
The pellets can be molded at small scales, suing our Sublym or a hot press, and at large scales using injection molding or 3D printing.
![Flexdym microfluidic device image orangeFlexdym roll orange | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-35-e1617699567594.png)
The injection molding process allows Flexdym devices to be mass produced - a key advantage for product development.
Injection Molding for Mass Production.
![Flexdym Pellets for injection molding and mass production | Eden Tech](https://eden-microfluidics.com/wp-content/uploads/2021/03/Asset-7-e1617699703672.png)
BARREL TEMPERATURE (°C)
|
|||
---|---|---|---|
Zone 1
|
Zone 2
|
Zone 3
|
Nozzle
|
235
|
250
|
255
|
255
|
NO.
|
PARAMETER
|
VALUE
|
---|---|---|
1
|
Screw Size
|
30mm (circumference)
|
2
|
Injection Speed
|
8cm3/s
|
3
|
Injection Pressure
|
Max 1000bar (700-800bar)
|
4
|
Holding Pressure
|
5bar
|
5
|
Mold Temperature
|
25-30°C
|
6
|
Cooling Time
|
12s
|
Flexdym Device Replication:
Sublym Machine vs. Hot Press
Eden Tech’s mission is to create user-friendly microfabrication solutions to help researchers boost chip production. With the creation of Flexdym, it was important to offer an affordable machine to mold the material.
Flexdym’s thermoplastic properties means it can be molded via hot embossing, just like other thermoplastics (e.g. COC, polystyrene, or polycarbonate). Hot embossing involves utilizing pressure, heat and time to transfer features from the mold to the material. Hot embossing is a great alternative to casting and soft-lithography methods of microfabrication.
Sublym Machine
- Optimized for Flexdym molding in only 1-2 minutes!
- Compact & User-friendly design that requires little to no training.
- Dramatically cheaper than most standard clean room equipment. This small investment is an opportunity for you to begin exploring microfluidics.
![Sublym hot embossing machine GIF](https://eden-microfluidics.com/wp-content/uploads/2021/04/Sublym.gif)
![](https://eden-microfluidics.com/wp-content/uploads/2021/04/Hotpress-CHECK.gif)
Classic Hot Press
- Not optimized for Flexdym molding, therefore longer molding time.
- Less easy-to-use alternative for the Sublym.
- Slightly more expensive than the Sublym100, but a standard piece of equipment which is generally installed in fabrication facilities.
Flexdym Pricing
Eden Tech has optimized Flexdym’s pricing to be comparable to other widely used materials in microfluidics, with added advantages:
- Biocompatible
- Transparent
- Scalable
- User-Friendly
![](https://eden-microfluidics.com/wp-content/uploads/2021/04/Material-Cost-17-1.png)
Gas Permeability of Flexdym
We have conducted gas permeability tests for 2 mm of Flexdym at 23°C, 50% RH. These results combined with those of other Flexdym users, show a range of 40 to 70-fold lower gas permeability for Flexdym compared to PDMS. However, cell culture remains a top application of Flexdym. For published results, contact us.
PERMEABILITY
|
FLEXDYM RESULTS
|
---|---|
Oxygen
|
7.86 Barrer
|
Carbon dioxide
|
15.99 Barrer
|
Resistance to Solvents
Similarly to PDMS and other thermoplastic materials used in microfluidic device fabrication, Flexdym TM is resistant to commonly used solvents such as acids and bases, as well as methanol/ethanol. It is resistant to fluorinated oils, commonly used in droplet based microfluidic applications. Also like these other materials, results show it swells in the presence of carboxylic acid and other oils. It may be important to note, it is not resistant to hydrocarbons. To find out more about Flexdym material chemistry read our news article.
CHEMICAL
|
RESISTANCE
|
---|---|
Acids
|
R
|
Bases
|
R
|
Fluorinated Oils
|
R
|
Methanol/ Ethanol
|
R
|
Carboxylic Acid
|
Swell
|
Hydrocarbons
|
NR
|
Oil
|
Swell
|
Flexdym for Cell Study Devices
- Certified Biocompatible ISO 10993 parts 4, 5, 6, 10 & 11 AND USP Class VI.
- Good cell adhesion & proliferation over long time periods.
- Bonding to PS, glass and other commonly used cell culture materials.
- Good bonding strength up to several bars, withstands 37°C humidity conditions.
- Stable hydrophilicity post plasma treatment.
- Gas permeable, but low sorption of small molecules.
Top Flexdym Applications Right Now
-
Cell Culture
Flexdym has low sorption properties & high gas permeability.
-
POC Cartridges
Flexdym can bond reversibly to a variety of materials, acting as a excellent seal.
-
Valves
Flexdym has soft elastomeric properties & high elongation.
-
Wearable Device
Flexdym is a pressure sensitive adhesive that naturally sticks to the skin.
Flexdym For Diagnostic Devices
- Certified Biocompatible ISO 10993 parts 4, 5, 6, 10 & 11 AND USP Class VI.
- Optical transparency, with UV-Vis trasnmittance over 295-800 nm.
- Material cost optimization, ideal for POC cassettes & cartridges.
- Withstands thermocycling temperatures for PCR and others amplification reactions.
- Functionalization similar to other SEBS, via amino-based, EDC/NHS coupling & silane-based chemistry.
- Resistant to fluorinated oils, ethanol, acids & bases.
Flexdym Mechanical Properties.
Flexdym combines properties of thermoplastics and elastomers. This explains it’s elasticity (Young Modulus of 1.15 MPa) and simultaneous ability to be hot embossed.
![](https://eden-microfluidics.com/wp-content/uploads/2021/04/Flexdym-20-1.png)
Eden Tech Youtube Channel
Videos & tips demonstrating how easy it is to to use all our products! Find step-by-step explanations on a variety of topics including:
Flexdym Bonding
Flexdym Molding
Flexdym 3D Printing
Sublym for Thermoplastics
Sublym Program Setup
Epoxym kit steps
and more…
About Us
Eden Tech is a company reinventing microfluidics with user-friendly and scalable solutions. Our products are aimed at pushing forward both academic and industrial innovation.
Contact Us
About Us
Eden Tech is a company reinventing microfluidics with user-friendly and scalable solutions. Our products are aimed at pushing forward both academic and industrial innovation.